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Creating Concrete Molds and Industrial Features Using Foam

Whether it is being used to create precast concrete molds or as a perfect replacement concrete and wood, sprayed foam is fast becoming the material of choice for industrial features. Lightweight, durable and easy to install, foam provides benefits قالب بتن that traditional materials do not, and it can be used to create a full choice of industrial features — from articles, balusters and capitals, to moldings, arches and quoins.

While foam is an ideal material for creating these features, the related production processes and equipment are just as important. Hot cord foam cutting has become popular for industrial applications due to its capacity to turn out consistent industrial features and concrete molds without time consuming manual processes — and without sacrificing quality.

However, while separate hot cord foam cutting equipment can handle basic industrial features, there are limitations to the kinds of products that can be created. The character of hot cord equipment, whether using straight or curved cord, limits production to basic industrial designs. Incorporating decorative patterns, intricate details or creative designs — the kind of qualities that set buildings apart — is simply not possible with separate hot cord cutting technology. For those looking to move beyond these limitations, a new system that combines a number of technologies into a powerful foam carving solution is answering the bell.

Combining hot cord cutting with 3d laser deciphering, CNC (computer statistical control) course-plotting and various finishing capabilities, a built-in foam cutting and carving system pioneered by Reduces costs of Automation represents the next level of innovation in industrial foam and precast concrete mold production. While hot cord cutting technology is an integral part of it, it is the addition of the deciphering, course-plotting and finishing capabilities that features a new realm of creative possibilities.

3d laser deciphering allows users to add in any design conceivable into their products. Customized software can be used to adapt, combine and scale these designs, while taking a design from positive to negative to manufacture a mold can be as simple as a keystroke. While basic industrial shapes can then be cut on the hot cord cutting machine, the CNC router can be used to generator literally any kind of organic shape, design or feature in either positive or negative. These routers actually are the workhorse of the system, carving intricate designs that have traditionally only been possible with meticulous hand carving. Once pieces are carved, customized apply equipment or foam coating machinery is used to prepare for installation or concrete casting.

Thanks to the seamless integration of various on the house technologies, it makes it possible to take industrial features from concept to creation with an automated solution. Users can produce creative and decorative industrial features and molds without the labor of traditional hand carving processes, and without the creative limitations of separate hot cord cutting equipment. Perfect replicas of existing pieces and models using either foam or concrete are possible, including accurate historical reproductions.

Beyond taking traditional industrial features to new levels, it can also create product lines simply impossible with hot cord cutting. Deciphering and course-plotting capabilities allow for the creation of decorative wall panels, concrete reliefs, fireplace mantels, concrete sculptures and much more. It is not surprising that this system is gathering popularity as an approach of delivering artistic and innovative industrial designs that stand right out of the crowd. Combining modern technology and traditional craftsmanship, it is revolutionizing the production of industrial foam features and molds.

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